This guy basically has no experience, and you guys are completely training him over the internet for free, and somewhat awkwardly I might add.
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He started out with all kinds of monumentally stupid ideas about calibrating his machine himself, now we can easily see that he can't even properly operate a 1 }, A1 N2 o. L$ H- D
2 Q/ z i# r. I2 k5 rcmm talk about programming one. 5 I9 r! s( i5 b1 P
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I've sat buy and read a dozen threads started by him asking about ridiculously basic cmm concepts.
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Maybe I would be more receptive if he came in here from the start and said "hey guys, I know absolutely zero about cmm's, but I want to be just like
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you...can you help me? Where do I start?" But instead I find myself continually astounded by the questions he is asking. It is so compelling to read just so
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that I understand it fully when I get to the inevitable end of this story involving a major rejection and impending bankruptcy of some poor company he works
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for. 2 J8 y' Q6 S$ Q4 _" _5 y
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The only possible outcome I can see is the company he works for ending up in financial ruins as he "programs" a part and their setup adjusts the parts so
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% e! t7 r4 t# j3 f2 Athat they "look good" on the cmm reports and they ship parts to customers, ultimately destined for rejection or worse failure during operation. I honestly
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pray when I read his posts that he doesn't make something like steering or braking components, seat belt retractors.....the list goes on and on. 1 m2 o4 J; z& W% G+ S
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0 w/ Z" [' G9 C. ~6 x$ J这一个人基本上没有经验,而你们正在免费通过互联网完整培训他,我可能稍微增加点难度。 9 M$ S" Q/ f V" s: E D
$ z- P; y4 W; J7 @$ U9 B% ?他从自己校正他的机器的各种非常愚蠢的主意开始,现在我们容易看出他一个甚至不能正确操作cmm的人。
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" v1 C# \/ Q) q/ ]; x我做出牺牲,阅读一堆章节并被他开始问各种荒谬最基本的cmm 观念。9 c! U; L7 u4 i* z
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可能我应该更加接纳他刚进来就说:我基本对cmm了解为零,但是我成为你那样...你能帮助我吗?我从那里开始?但是我发现自己不停的被问的吃惊.我完全理解,当我得到这个故事必
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; u9 e5 O) L- r4 j3 }然的包括他工作的公司必然是非常容易被淘汰和即将发生倒闭+ j2 o4 l6 P! ^
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我看他服务的公司最后的结果是财务破产作为他'程序'的一部分他们计划调整这部分以便他们在cmm报告中看起来好点.他们把这个给客户.最多被拒绝或者在使用中完全失败.当我
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读他那职位的时候,我真诚的起到他不是做方向盘或者转向制动器,安全带....这个列表继续: I6 G( l( a! K
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. N0 L( ^& o; II (like many of you) am a professional fault-finder by trade. 2 }) M/ R( I6 e, ~: D
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Let's see if I can find any errors or problems with anything that Section has stated in his last post.
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Nope, can't find a single thing in error. I'd say that he's hit the nail squarely on the head.1 c8 m: [. f1 f2 W
; X* R; q0 S3 o4 L9 RIn fact, I've wondered several times in the past if this guy was really an experienced CMM geek who's just messin' with our heads, but I'm convinced that 9 L% e. C1 y8 L
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he's on the level, which is quite disturbing. His situation could be used as an excellent case study about why CMM geeks should ALL be certified - JUST LIKE 9 z, U* a$ J- ]/ M# ~# s8 h
; i0 r( F4 A* b( G9 [THE MACHINES HAVE TO BE!!!!5 A0 i- { C# T& v; g
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Analogy time: Why shouldn't it be good enough if a VEHICLE is inspected, registered and licensed? Why should the OPERATOR have be trained and licensed? The
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, w+ I7 T0 k: V2 |+ qcar's just fine, and that's the thing that does all the work! The operator just goes along for the ride, right? What could possibly go wrong?! X8 O8 x7 v; U) {; b- k
我(象你们中很多人一样)是一个经过专门培训对质量吹毛求疵的专业人士。
* w; g9 F t" a如果我能找任何的错误或的问题任何事,让我们见到那一个区段已经在他的最后职位中陈述。2 ?$ w$ k" {( v9 s4 j% @
不,不能在错误中找一些线索。 我将会说,他脑子坏掉了。0 h a. B H1 g$ h/ K' h7 T
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事实上,我在过去怀疑过很长时间这个家伙是不是真的是一个有经验的cmm怪人,他仅仅是打乱我们的思路,但是我确认他是一个卓越的人.这是不用讨论的,他的情况应该被当作一个
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/ T; ^/ {( t8 K7 e# }* b8 W优秀的学习案例:为什么鉴定为cmm怪人,就想机器一样
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: h( t# ]9 {1 ?6 @$ H5 c类似:如果一辆车辆已经被检查,登记以及许可,它为什么不是最佳状态? 为什么那操作员应该被训练而且得到许可的? 小车还好,所有的工作都一样! 操作员仅仅是凑凑热闹) v2 C O- {. T L/ w8 C
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,对不对? 怎么会出错?. ~6 ^" F2 r% Z. o, D
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i think you guys are fedup from me.i am really sorry for that.But appreciate the co-operation of you people.
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嗨,
+ o) E2 S, S. ?0 m h, D. {我认为,你们是从我这郁闷.我真的抱歉。但是还是感激帮助者。
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# ? ^* ?; h2 Z4 [my machine is measuring a standard ring gage 3 microns less.is there any option in the metrolog to compensate it manually or i have to add up in the results
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at the end?
6 s" X9 W5 R5 t4 Q! _/ M我的机器测量一个标准环规小了3微米.是不是有选项去手动补偿或我不得不在最后把它加入到结果?
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Is that 3um less than nominal, or 3um less than the calibrated result for the gauge ?* R+ W3 ~. L, u8 h* N
3微米是不是小于名义值,或3微米小于环规的校准结果?/ {$ y1 W/ i P; ~6 l) a
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its the nominal.As its has been engrved on the standard for example 10 mm (+9 microns).cmm is reading it as 10.06 mm. + n# M( k% Y/ ?4 F' N# m
正常。如果已经被标定例如10mm(+9mm)。那么cmm 读数为10.06mm。
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, z* l8 ~1 y) x' w" v+ ?10.06 is plus sixty microns. Six microns is .006. / W( X. O% h4 Q, K5 _9 Y9 P0 d
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Perhaps you meant 10.006?
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Is your cmm nc or manual? If it's manual, my advice would be to give up and buy a real cmm. If it's nc then make sure you have a program to calibrate the
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6 E1 F$ x) v8 ]+ u9 H/ R- T2 Ostylus. Make sure the measurements on the masterball are taken properly. Make sure the points are properly spaced and contacting the masterball at the , F+ ]5 I) y, Q6 |: h4 f
( u! ^ o/ \" z: p0 K: doptimal "attack angle".
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; @* i1 q9 j/ e1 c' d/ x2 S: S6 s- {2 OOnce you have a program for probe calibration then you should do some testing. Calibrate the stylus and inspect the ring gage several times. Re-position the $ G! {0 @+ P$ Y# \
, n* b: Y4 o2 c" vring gage between runs. You may want to re-clean it between runs but be careful not to affect the temperature. Then, repeat this whole process several times
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(including re-calibrating the stylus). If the variance you see here is more than .003mm (i expect it will be), then the 3 microns you are seeing is noise. If
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8 }! k7 F4 R9 ~3 git's more than .03mm then there's probably something wrong.
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If it's somewhere in between and you need better, if possible, try a shorter stylus. 8 S4 K* T) E$ x
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10.06是60个微米。六个微米是.006 。
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% S0 o, W% I8 K, T3 d可能你认为是10.006?2 J6 ^1 ?8 R6 e, ?" y
你的cmm是自动还是手动? 如果它是手动,我的建议是放弃它同时再买台真正的cmm 。如果它是自动, 那么确信你有建议一个探针校正程序。 确定在标准球上的测量正确的。 确% r9 g$ O- h& g1 P) u' l1 j( t
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定点是以正确的位置和最佳的法线角度去接触标准球.
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+ {; k7 @8 \$ X8 _( b% I3 Q' U8 R: ~一旦你有一个校准测头的程序,你应该做一些测试.校准探针和检查环规多次。测量中重新调整环规位置。在测量中你可能想重复调整它但是小心不要影响它的温度
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, X- |1 k G) C) B7 W* B" v/ n然后,重复这整个程序多次(包括重复校准探针) 如果在这里你见到的差异超过.003mm(我预计它会), 那么你看到的这3个微米是噪音。如果它是超过.03mm, 那么那些地方可能
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% x+ k" y' i9 b* a, Q, B* t8 M有错误。 ' `) F! X: D7 V
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如果它处于中间,同时你想更要的效果.如果可能的,试一个较短的测针。 , a8 t t/ _+ c5 [( u9 j
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8 J8 h. X' \, H- s5 g& ~9 W/ {Agreed Ken,) T4 s, _1 g \ e; e
The biggest ball dia with the shortest shank length is always the way to go. A TP200 instead of a TP2 or 20 would reduce the lobing effect also, but I % p+ [. W5 p+ v# K8 R
# ?4 H; J. I. g' |9 X( m wrealise the choice is not always there. 1 \9 r/ J: q0 X' c
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I always set my alignment plane through the centerline of the ring ( cylinder measurement ) as , although these gauges are usually square from the cylinder
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# h2 l) a+ z1 Qto the outer surfaces, you just never know for sure.
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The other matters to add up are, 2 [- E) g. b5 z' z1 A# x) }
the uncertainty of measurement of the machine : ! a% e, n1 [- m; Y
the actual calibration result for the ring gauge ( not the engraved size ): 0 B2 M* j& q" s7 g- W* l
the algorithm used for the dia result :- C. A7 J4 G: n/ r) x- p' H/ g/ Q) Y
room conditions ( temp humidity cleanliness ) :
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4 o/ R+ i6 j2 H: T" a/ d+ H5 YGood luck G.P. in finding your 3 microns. They're in there somewhere.
& U/ J b: x5 S2 ]( X d同意肯恩,3 I3 Z9 r* C7 c
这个方法最好是用最大的球茎和最短的探针长度。用TP200代替TP2或tp20会也减小效果,但是我认为问题并不在那里。 1 b' v+ P3 G2 J7 {- X- P' n
6 ?4 f0 `! H# x5 M我总是通过环规的中心设置我的基准面(测量圆柱),虽然这些环规从圆柱到外圆面是非常一致的,单你仅仅是不确 . `4 O5 p5 `/ C! R# O) f
1 i3 M( [9 H- |/ p- _其他因素加起来是,
3 J0 W- y6 v5 t机器的测量的不确定:
5 L7 q; Q. V" b5 Y* j p+ G环规实际的校准结果(不是被标的值):
0 R8 j1 M1 a" ~* r结果圆的运算法则:; c/ ~. U$ e# {8 K; _3 [1 m
房间环境(临时湿度) :* [' M4 [0 i( L" _5 R
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G.P找到的3微米误差就在里面,祝你幸运!
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Is it necessary to align a ring gage beofre the dia measurement.I have read somewhere that we dun need to make alignment for dia measurements.is it right?
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在直径测量之前有必要定位环规。我已经某处读我们需要制造 对准直径测量.是吗?
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3 p# U" u) l+ `( [! \It's only my opinion G.P. , but if your trying to find your 3 microns,
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then use all means at your disposal to measure each point perpendicular to the surface.
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That includes aligning the ring gauge before measuring for dia.
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" A, R* W$ @) h+ e- U# {As a matter of interest, what size does the calibration certificate say the ring gauge is ? 8 m# W7 C8 p% ~8 u W8 P
它只是我个人的意见 G.P. ,如果你想尝试达到3个微米,
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1 [6 J! Q9 y3 i8 c7 C+ U/ n+ c4 Z使用所有的方法(尽力而为),在测量任意一个点都要垂直于表面。 ! }6 f# u0 p" U R. X K+ E
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那包括在测量直径之前排校准环规。
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! Y/ l R2 ]; U `2 w稍微有点好奇,环规校准报告说环规尺寸是所少?
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8 |7 `: K, I9 [" GI would measure it as a cylinder. Set my coordinate to that cyl. & measure circles incrementally in the ring gage.
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, N' Z3 b& L! [ p7 ?我会把它作为一个圆柱来测量。设定我的坐标系为圆柱坐标系同时在环规中逐渐提高测量圆
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You are chasing 3um error in a diameter measurement?!
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What type of machine? Manual or CNC5 K! ] Z5 J+ x. \2 U( `) z, c' k
What type of touch probe? TP20, TP2, SP25, TP200
4 M; Q. C) M' B) ]% \- HWhat length is the stylus? 10mm 20mm 100mm, }! q" `7 {6 r
What is the temperature in the room?
' ^& K1 \8 e$ w: T- Z3 k& b% Q6 ~What diameter is the ring gauge?) ^9 w. n: o8 k Z H- _
3 B" W Q6 c4 k6 Z6 z0 K& p% ]' qLet's face it... 3um (0.003) is not a significant error, if you have 1 person standing near the machine breathing really heavy and the next day there are 5 % X+ @+ ~2 U2 s% ?2 F; s
6 i6 M0 _( ^5 }/ Mpeople breathing heavy it can effect your measurement. m# B6 D: @* i1 `
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你试图测量一个直径只有3微米的偏差?!
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6 P9 u: e! y+ y6 z, s哪类机器?手动或自动
$ w5 t" H( v% |9 |. o哪类探头?TP20,TP2,SP25, TP2009 Z# C8 J a* H4 l0 {2 B
探针长度为多少? 20 毫米 10 毫米 100 毫米3 i3 s7 U# L" |: K2 }9 E0 p4 S- H b
房间中,温度多少?; b! B- e- ?) m; L4 z; T
环规直径为多少?
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让我们正视它。3 um(0.003) 并不重要,如果机器的附近站立的1个人呼吸 真和明天5个人呼吸都能影响你的测量。 |